The understanding and thinking of smart manufacturing in the upstream and downstream enterprises of textile machinery. After applying the chemical fiber filament production intelligent system, the per capita output of Xinfengming Group Co., Ltd. has increased by about 250%. Compared with before, the entire factory labor expenditure can be increased. Save about 600 million yuan.
A vivid example of the 2018 textile and apparel smart manufacturing scheme promotion and the meeting of suppliers of textile intelligent manufacturing system solutions was recently held, reflecting smart manufacturing's improvement in production efficiency, product quality improvement, rapid market response, and ease of employment. Shortages and constraints on environmental factors have played an important role.
The textile and apparel industry chain is long, the production process is numerous, and the types of equipment are numerous. As a result, the textile industry has a long production cycle, low efficiency, and high labor and labor costs. With the increase in the cost of various types of production factors in China, textile and garment companies are in urgent need of reducing employment, reducing labor intensity, improving product quality and production efficiency. Since the “Twelfth Five-Year Planâ€, textile and garment enterprises, equipment software suppliers, system integrators and research institutes have combined research and development of different levels of smart manufacturing equipment and production workshops. The current new model of smart manufacturing has basically covered textile and apparel. The six major areas of manufacture. Representatives and experts from the fields of chemical fiber, spinning, weaving, printing and dyeing, non-wovens, and apparel, and representatives of suppliers of intelligent manufacturing solutions gathered together to introduce their practices in smart manufacturing and proposed future directions for their needs. Share their thinking on smart manufacturing.
Value and significance:
Promote innovation, green, coordination, openness, and shared development
According to Hou Wei, Secretary-General of Textile Industry Division of China Intelligent Manufacturing System Solution Provider Alliance and Deputy Secretary-General of China Textile Machinery Association, currently in chemical fiber production, spinning processing, weaving processing, dyeing and finishing, non-woven fabrics production and There are more typical examples of smart manufacturing in all areas of apparel production. From Yidan Textile Co., Ltd. Xinjiang million spindles to 15 employees smart spinning demonstration project to Changling spinning and weaving intelligent weaving whole process digital workshop, from Changzhou Hongda Electric Co., Ltd. after finishing the whole flower and weft integration solution to Hengtianjia China Nonwovens Co., Ltd.'s digital workshop for the production of cotton spunlace nonwovens reflects the value and significance of smart manufacturing in the industry.
Shandong Jinan Yongxin New Material Technology Co., Ltd. is a high-end medical and biological material research and development production enterprise in China. Its products are characterized by antibacterial, antibacterial, hemostatic, moisturizing and moisturizing properties, and are used in high-end medical and health care, health care, and maternal and child care. The field has pretty good prospects for development. According to Wang Jing, general manager of the company, the company has initially constructed a new order-driven flexible intelligent spunlace non-woven production model, covering "a center, three platforms, four standard systems," a number of aspects. The intelligent manufacturing central command and dispatch center is under construction as the brain and nerve center of the smart factory. It can uniformly schedule the whole process of production and operation, and achieve data coordination with MES and ERP to open data islands and realize interconnection and intercommunication of data across the entire plant; The intelligent equipment monitoring under construction can be integrated with a series of high-sensitivity sensing devices and high-precision quality on-line detection systems to achieve accurate detection of equipment status, product quality, real-time feedback, on-line diagnosis and intelligent correction under high-speed production conditions. In the next stage of development, Yongxin Company will continue to vigorously develop customized ERP systems, develop and apply multi-joint industrial robots, and develop and apply a full-process smart spunlace production line and an intelligent warehousing and logistics equipment system.
Han Lixin, deputy chief engineer of Beijing Institute of Machinery Industry Automation Research Institute, believes that intelligent manufacturing is a big concept and is a deep integration of a new generation of information technology and advanced manufacturing technology. It runs through every link of the entire life cycle of product design, manufacturing, and service. And the optimization and integration of the corresponding systems aims to continuously improve the company's product quality, efficiency, and service levels, reduce resource consumption, and promote manufacturing innovation, green, coordination, openness, and shared development. The architecture of the smart factory is mainly composed of the enterprise life cycle management and product life cycle management. The life cycle management also needs the R&D platform, production operation platform, and service platform. When it comes to the construction of smart factories, he said that the three main points of planning ahead, laying a solid foundation, and integrating well should not be overlooked.
Hou Hao said that in the field of smart manufacturing projects that have been implemented in the field of textiles and clothing, digital automation has been realized. Most of them have been networked, some have intelligent equipment and functions, and some projects also use big data and labor. Intelligent Technology. This fully embodies the characteristics of the three paradigms of intelligent manufacturing in China that proceed in parallel and merge.
On this basis, the intelligent manufacturing of textiles and clothing will develop in a more intelligent direction. At the same time, it will be expanded to other fiber materials such as acrylic, spandex, and hemp, and will be expanded to fabric dyeing, acupuncture, spunmelting, and other processing technologies. The expansion of home textiles and industrial applications has finally enabled digitalized, networked, intelligent manufacturing to be widely promoted in the fields of apparel, home textiles and industrial textiles.
Practice and feelings:
Do it smart and not smart
In recent years, Shandong Lutai Textile Co., Ltd. has actively applied the intelligent production system solutions such as cheese dyeing intelligent control system, spinning e-system and personalized shirt customization system. Liu Chengqin, Assistant Dean of Lu Tai Company's Research Institute, introduced the practice and feelings of Luthai's deep integration and promotion of intelligent manufacturing. Liu Zhengqin believes that the informatization of data is the basis of intelligent manufacturing, and the integration of the two is the key to intelligent manufacturing. People-oriented is the beginning of intelligent manufacturing. Luthai integration integrates data on technical processes, business management, and customer information over the past 30 years, and has built a six-dimensional smart big data platform such as planned scheduling, production coordination, quality control, resource management, interconnection, and decision support. Based on the big data platform, mobile Internet technology, smart logistics, cloud computing, and other depth to achieve the integration of the two, to promote the implementation of intelligent production, from large-scale manufacturing to large-scale customization transformation, to achieve rapid response and accurate delivery goals. With the help of smart machines, people's potential can be better utilized, making manufacturing companies more attractive and attractive. According to reports, at the current stage, the idea of ​​Luthai's intelligent work is to develop data analysis and decision software, collect, analyze, and make decisions on processes, processes, and management data; position logistics, lay the foundation for the realization of the Internet of Things; modular development, and implementation in stages , Do what it takes to be smart and not smart.
Associate Professor of the School of Mechanical and Automatic Control of Zhejiang Sci-Tech University Xiang Zhong stated that creating a weaving and weaving machine interconnection platform, a large-scale personalized product customization platform, and a network collaborative manufacturing platform is the trend of Zhilian Network weaving development. Textile weaving factories should promote mobile Internet and cloud The combination of computing, big data, and internet of things will help companies expand their international and domestic markets. It is worth noting that at present, the domestic weaving network weaving development is facing difficulties in market, production, cost, resources, environmental protection and other aspects. The industry also has weak standards, poor information, random processes, chaotic plans, raw material inventory and decision-making. , quality control and other issues.
Xiang Zhong believes that the construction of the textile weaving equipment information model is the basis and core of the digitalization of the weaving process. In order to standardize the construction of Zhilian's network weaving construction program and build intelligent manufacturing workshops, we must focus on solving the problems of interconnection, interoperability and interoperability among different brands, types, and models. For example, in the future, the round machine intelligent manufacturing solution will realize interoperability through round machine equipment, online inspection and marking of fabrics, flexible logistics distribution, industry-specific robot development, etc. to realize machine substitution, build a factory interconnection platform, and achieve online information collection and quality online. Detection, big data mining through factory informationization and digitization.
Demand and concept:
Network Collaboration and Customized Production Can Really Fall Down
Although current textile and apparel manufacturing has developed intelligent manufacturing equipment and system solutions that adapt to different fields, there are still many pain points and difficulties that need to be overcome.
Li Hui, general manager of the clothing supply chain at Sanliudu (China) Co., Ltd., said that it is not easy to find suppliers of intelligent manufacturing solutions that match the vision of the project. This is a pain point for Sanliuyi Company. In 2025, the total scale of the sports industry will reach 700 million yuan, and the industry has great potential for development. However, the current shoe and clothing industry is burdened with three major forces: labor reduction, industrial transfer, and information islands. As a labor-intensive enterprise, the age-appropriate labor force is gradually declining. With the transfer of industries, workers must achieve employment in their homes. These real problems require network coordination. Made to solve. Business collaboration, information collaboration, design collaboration, and supply collaboration are the four cornerstones of cross-regional network collaborative manufacturing. Support for smart equipment, big data-related technologies, and integration of government, industry, research, and so on are indispensable. “The inter-regional collaborative manufacturing of networks requires the support of smart devices, industrial Internet, big data, and cloud platforms. Through the collaborative manufacturing of networks and big data, the goal of low inventory and zero inventory of the apparel industry chain is achieved, and the entire industry chain is connected through the brand. As a Chinese brand, we hope to unite with China's software suppliers and truly move toward the world.We are in urgent need of big data and cloud platforms in terms of shoe materials. After truly realizing cross-regional network collaboration, we have achieved brand R&D and design. After the chain of retail terminals, it should be at the middle of the smile curve, we need to rely on smart manufacturing to achieve the upgrade, so that the so-called flexible manufacturing and retail transformation.Our goal is to make flexible manufacturing from brand design to store sales Within 30 days, this is a challenge that we have initiated to ourselves.The future layout of the company will not only focus on the domestic market but also focus on the world. With the efforts of all parties, cross-regional network collaborative manufacturing can truly land. Become an international company." Li Hui said.
Chief Engineer Mei Feng of Jiangsu Guowang Hi-Tech Fibers Co., Ltd. analyzed the requirements for the development of chemical fiber companies and introduced the concept of intelligent production of polyester filaments for future factories. Mei Feng said that the current level of integration in the chemical fiber industry is getting higher and higher. On the one hand, companies increase efficiency and reduce costs with scale. On the other hand, the functional requirements of products are getting higher and higher, and specialization must be achieved with leading technologies. Customized production. In the future, the company will realize full-process intelligent digital production from product performance, function design, melt delivery, polymerization, spinning, entanglement process, manufacturing, inspection, logistics, and packaging, and realize the products through industrial cloud and industrial big data. Customized production. Specifically, it includes building a chemical fiber online trading platform, building a production process simulation system, a digital intelligent processing system, realizing on-line quality monitoring and management of the entire production process, building a smart logistics system, intelligent clearing and intelligent replacement, cleaning and purging, and spinneret testing. Assembly system, smart microscopy robot system. He also briefed suppliers on the current demand for intelligentization of chemical fiber companies: how to comply with the overall design requirements of smart factories, combined with chemical fiber process improvement, and achieve simultaneous enhancement of efficiency, variety, and quality; for spinning plate clearing, component disassembly, and POY There are targeted breakthroughs in key processes such as silk and how to build their own big data applications and platforms.
By analyzing the case of the weaving network weaving, Zhi Zhong was put forward six development measures for Zhilian network weaving: First, we will strive for special support from government policies, funds, and entrepreneurship; and secondly, we will provide network support, data center, public platform, and logistics network. Improving the hardware environment for the development of the Internet textiles; Third, nurturing a group of “intelligent network weaving†companies with national influence, strengthening the development and promotion of typical application demonstrations, and using demonstration applications to stimulate social resource input, and driving the industry to accelerate with points and areas. The fourth is to establish "Zhilian Network weaving" industrial concentration area, highlighting the effect of industrial clusters and promoting regional economic development; Fifth, strengthen the training of Internet textile talents, bring together high-end talents to lead and accelerate the development of the Internet; six is ​​to strengthen the "quality network "Weaving" cooperation in production, learning and research in related fields, and conducting technical exchanges.
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