[Text / high-tech LED Gan Qin] In recent years, in the face of high cost pressure, many LED companies began to try "machine substitution", information systems and other ways to explore intelligent manufacturing models.
Taking Zhongwei Optoelectronics as an example, after the company launched the A1500 lighting intelligent manufacturing line three years ago, the company once again launched the A1200 distributed intelligent production line.
According to Ying Xinda, deputy general manager of China Optoelectronics, the intelligent manufacturing line of A1500 lamps is suitable for orders with large orders, long-term compliance time and high degree of customization. The fixed asset investment amount is relatively higher. As the upgrade product of A1200 distributed intelligent production line, customers can choose the automation intervention depth more flexibly according to the actual situation, the input cost is more controlled, and the compatibility switching is faster and lower.
Undoubtedly, increasing the automation rate is the best way to ensure consistency of production, improve product quality, and reduce costs. However, smart manufacturing is not simply a matter of “putting the brain on the machineâ€. Just as many high-precision, sharp-point machining assemblies can only be done by experienced old technicians, machines are not omnipotent.
How to make people collaborate with automation equipment, learn from each other's strengths, and achieve a balance between resources and efficiency is the key point.
According to local conditions and the introduction of flexible manufacturing of human-machine hybrids, it is the production concept of Hyun Shuo Optoelectronics for automated production equipment. Zhao Yutao, chairman of Hyun Shuo Optoelectronics, said, “The company’s automation equipment is simply using the support of big data to introduce high precision. Highly flexible robotic structure that provides automation and intelligence throughout the production."
With the introduction of "Made in China 2025", the industry believes that the future manufacturing industry will achieve higher efficiency and flexibility, equipment operation and maintenance and upgrading will be faster, and the cost-effectiveness brought by intelligence will provide enterprises with a broader Profitable space.
In fact, it is not difficult to fight investment and fight equipment to improve the automation level of the factory. But to measure whether a factory is advanced is not to see who invests heavily, who has a high automation rate, how to give full play to people's wisdom, through people and automation equipment. Organic collaboration to achieve the smallest resource footprint and maximize efficiency is the focus of the company's future thinking.
In addition, due to the high cost, weak foundation of intelligent manufacturing, and the practical problems of solving employment, it is difficult for China's SMEs to truly realize the replacement of intelligent robots. “Where is the dilemma and outlet of LED small and medium-sized lighting enterprises?†Mingcheng Technology Director Chang Chenbin throws a question.
There are still 3 weeks from the 2015 High-tech LED Annual Meeting, and the special title of Mingcheng Technology - "All for Lighting (III): Professional Division of Labor + Manufacturing Mode" Forum, Mingcheng Technology, Zhongwei Optoelectronics, Hyun Shuo Optoelectronics will open the fog for us.
In addition, there are more roundtable dialogue topics such as “Intelligence: Cost Reduction and Quality Assurance†and “Who is the Automated Production Line?â€, and the guests will have the opportunity to interact and discuss with the industry!
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